PP Saddles
High-Performance PP Saddles for Superior Mass Transfer Efficiency
Durable and Cost-Effective PP Saddles for Various Industrial Applications
Introduction to PP Saddles
PP (Polypropylene) saddles are essential components in many industrial processes, offering outstanding performance in mass transfer applications. At Skj Overseas Free Zone Co., our PP saddles are designed for maximum efficiency and durability, ensuring optimal performance in your operations. These saddles are known for their excellent chemical resistance, lightweight nature, and cost-effectiveness.
Size MM (Nominal) | 12 mm | 19 mm | 25 mm | 38 mm | 50mm |
A | on request | 26 ± 2.6 | 34 ± 3 | 51 ± 3 | 68 ± 4 |
B | on  request | 18 ± 1.8 | 24 ± 2 | 35 ± 2 | 47 ± 2.8 |
C | on  request | 13 ± 1.3 | 17 ± 2 | 25.5 ± 2 | 34 ± 3 |
D | on  request | 10.5 ± 1 | 14 ± 1 | 22 ± 1 | 30 ± 1.8 |
E | on  request | 2.5 ± 0.25 | 3.5 ± 0.5 | 4.5 ± 0.5 | 6 ± 1 |
| Quantity (Aprx ±10%) Nos. per cubic meter | on  request | 162500 | 70000 | 21000 | 9300 |
|  Weight(Aprx±10%) Kg per cubic meter | on request | 593 | 586 | 594 | 560 |
| Â % Free space (Aprx) | on request | 71 | 77 | 80 | 79 |
| Â Contact surface M2/M3Â (Aprx) | on request | 239 | 199 | 139 | 108 |
| Â Relative efiiciency M2/M3Â free space | Â on request | 337 | 258 | 174 | 137 |
| Â Relative scrubbing capacity M2/M3X Free space | on request | 170 | 153 | 111 | 85 |
| Â Packing Factor | Â | 110 | 98 | 52 | 40 |
Understanding Structure and Function
Saddle Design
- The saddle shape maximizes surface area for mass transfer.
- Promotes better liquid distribution and minimizes channeling.
Free Space Utilization
- Discuss the relationship between free space percentages and operational efficiency
. - Highlight how this enhances scrubbing and reaction rates.
Pressure and Flow Dynamics
- Explain how the shape reduces resistance to gas and liquid flow, ensuring smoother operations.
Product Features
High Chemical Resistance: Our PP saddles are resistant to a wide range of chemicals, making them ideal for use in various industrial environments. They can withstand exposure to acids, alkalis, and other corrosive substances without degrading.
Thermal Stability: Designed to perform well in a range of temperatures, our PP saddles maintain their structural integrity and performance in both high and low-temperature applications.
Low Pressure Drop: The unique design of our PP saddles ensures a low pressure drop, enhancing the overall efficiency of the mass transfer process. This feature is crucial for maintaining optimal operational efficiency and reducing energy consumption.
Lightweight and Durable: Made from high-quality polypropylene, our saddles are lightweight yet durable, offering excellent mechanical strength and long-lasting performance.
Cost-Effective: PP saddles are a cost-effective solution for many industrial applications, providing reliable performance at a lower cost compared to other materials.
Applications
Our PP saddles are suitable for a wide range of industrial applications, including:
- Chemical Processing: Efficient mass transfer in reactors and scrubbers, ensuring optimal reaction rates and separation processes.
- Water Treatment: Effective in various water and wastewater treatment systems, improving the efficiency of biological and chemical treatment processes.
- Petrochemical Industry: Used in packed towers for distillation and absorption processes, enhancing the separation and purification of hydrocarbons.
- Environmental Engineering: Ideal for use in pollution control equipment such as scrubbers and air purification systems, aiding in the removal of pollutants from industrial emissions.
- Food and Beverage Industry: Suitable for use in processes requiring high purity and contamination-free materials, ensuring the safety and quality of food and beverage products.
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We, the SKJ Overseas, founded in 2019, are one of the leading manufacturers of high-tech ceramic materials and tower packings.
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Technical Specifications
- Material: High-quality polypropylene (PP)
- Size Range: Various sizes available to meet different application needs
- Shape: Saddle-shaped for optimal performance
- Temperature Resistance: Up to 100°C
- Chemical Resistance: Resistant to most acids and alkalis
- Mechanical Strength: Lightweight yet durable for long-lasting performance
Why Choose Our PP Saddles?
- Superior Quality: Manufactured to the highest standards to ensure reliability and performance. Our commitment to quality ensures that our products meet and exceed industry standards.
- Customization Options: We offer customization to meet your specific requirements. Whether you need specific sizes, shapes, or material compositions, we can tailor our products to suit your needs.
- Competitive Pricing: High-quality products at competitive prices. We strive to provide the best value for your investment, ensuring cost-effective solutions without compromising on quality.
- Expert Support: Our experienced team is available to provide technical support and assistance. From product selection to installation guidance, we offer comprehensive support to ensure the success of your projects.
Main Properties
- Thermal Conductivity: Highlight the thermal behavior of PP saddles in specific ranges.
- UV Resistance: Mention the resistance to UV degradation if applicable.
- Density: Include details about the material density for precise technical documentation.
- Environmental Safety: Add points on eco-friendliness and recyclability of polypropylene materials.
- Longevity: Emphasize the material’s durability over extended periods in harsh conditions.
Benefits of PP Saddles
Efficiency
- Enhances mass transfer rates due to superior design.
- Reduces energy consumption with low pressure drop.
Durability
- Long-lasting performance in chemically aggressive environments.
- Resists wear and tear even in continuous operations.
Economic Value
- Affordable alternative to more expensive materials like ceramics or metals.
- Minimal maintenance costs due to high durability.
Flexibility in Applications
- Usable across diverse industries, ensuring versatility.
- Adaptable to existing systems without significant modifications.
Customer Testimonials
Faq's
What are PP saddles used for?
PP saddles are used in packed towers for distillation, absorption, and stripping operations. They enhance liquid-gas contact, improving the efficiency of mass transfer processes in various industrial applications.
What sizes of PP saddles are available?
We offer a range of sizes to meet different application needs. Our team can help you select the appropriate size based on your specific requirements.
How do PP saddles improve mass transfer efficiency?
The unique shape and design of PP saddles maximize surface area and ensure low pressure drop, enhancing liquid-gas interaction and improving mass transfer rates.
Are your PP saddles customizable?
Yes, we offer customization options to meet your specific needs. Whether you require specific sizes, shapes, or material compositions, we can tailor our products to suit your requirements.
What industries commonly use PP saddles?
PP saddles are commonly used in the chemical processing, water treatment, petrochemical, environmental engineering, and food and beverage industries. They are essential for efficient separation, purification, and mass transfer processes in these sectors