Ceramic Ring Partitioned
High-Efficiency Ceramic Ring Partitions for Enhanced Mass Transfer
Durable and Reliable Ceramic Ring Partitions for Diverse Industrial Applications
Introduction to Ceramic Ring Partitioned
Ceramic ring partitions are pivotal in optimizing mass transfer processes across various industrial applications. At Skj Overseas Free Zone Co., our ceramic ring partitions are meticulously designed to enhance efficiency in distillation, absorption, and other critical processes. With their robust construction and high surface area, these partitions provide exceptional performance and durability.
Understanding Structure and Function
Ceramic ring partitions are highly specialized components engineered for industrial processes involving mass transfer, separation, or chemical reactions. Their structure and function are intrinsically linked to their material properties and performance. Here’s an overview of how their structure and design translate into functionality
Structural Features
Optimized Geometry
The advanced design ensures maximal fluid dynamics efficiency, creating uniform gas and liquid distribution.
High Porosity
The porous nature of the material enhances surface area and promotes efficient contact between phases, critical for mass transfer and reaction efficiency.
Robust Material Composition
Ceramic construction provides exceptional durability against thermal and chemical challenges, maintaining structural integrity in diverse operating conditions.
Functional Advantages
Thermal Shock Resistance
This property allows ceramic ring partitions to withstand rapid temperature changes without cracking, making them ideal for processes with fluctuating temperatures
Wear Resistance
Their resilience to physical abrasion and chemical corrosion extends their operational life and ensures consistent performance.
Eco-Friendly Material
Being non-toxic and reusable, these partitions contribute to environmentally sustainable practices while maintaining high performance.
Product Features
High Surface Area: Our ceramic ring partitions feature an advanced design that maximizes surface area, enhancing the contact between the liquid and gas phases. This leads to improved efficiency in mass transfer processes.
Thermal Stability: Designed to perform reliably in high-temperature environments, our ceramic ring partitions maintain structural integrity and effectiveness even under extreme thermal conditions.
Chemical Resistance: Made from high-quality ceramic materials, our ring partitions offer excellent resistance to a broad range of chemicals, including acids and alkalis, ensuring long-lasting performance in aggressive environments.
Low Pressure Drop: The innovative design of our ceramic ring partitions ensures minimal pressure drop, which enhances the overall efficiency of the mass transfer process and reduces energy consumption.
Durability: Constructed from robust ceramic materials, our ring partitions are highly durable and capable of withstanding harsh industrial conditions without compromising performance.
Applications
Our ceramic ring partitions are suitable for a wide range of industrial applications, including:
- Distillation Columns: Used to enhance separation efficiency in distillation columns by improving the contact between the liquid and vapor phases.
- Absorption Towers: Improve the efficiency of gas absorption processes by providing a large surface area for gas-liquid interaction.
- Stripping Towers: Facilitate effective stripping of volatile components from liquids by optimizing mass transfer processes.
- Scrubbers: Enhance the performance of scrubbers by improving the contact between the scrubbing liquid and gas, leading to more effective removal of pollutants.
- Chemical Reactors: Used as packing material in chemical reactors to increase reaction efficiency and improve overall process performance.
Technical Specifications
- Material: High-quality ceramic
- Size Range: Various sizes and configurations available to meet different application needs
- Shape: Ring-shaped with partitioned structure for optimal performance
- Temperature Resistance: Up to 1400°C
- Chemical Resistance: Resistant to most acids, alkalis, and corrosive substances
- Mechanical Strength: Durable and robust for long-lasting performance
| Size(Nominal) | – | 25 x 25 x 3 | 35 x 35 x 3 | 50 x 50 x 6 | 80 x 80 x 8 | 100 x 100 x 10 | 150 x 150 x 15 |
Diameter D mm | – | 25 ± 2 | 35 ± 2 | 50 ± 3 | 80 ± 4 | 100 ± 5 | 150 ± 5 |
Length L mm | – | 25 ± 2 | 35 ± 2 | 50 ± 3 | 80 ± 4 | 100 ± 5 | 150 ± 5 |
Thickness T mm | – | 3 ± 1 | 4 ± 1 | 6 ± 2 | 8 ± 2 | 10 ± 2 | 15 ± 5 |
Quantity(Aprx ±10%) Nos. per cubic meter | Dumped Stacked | 440000 – | 16250 – | 5700 7000 | – 1720 | – 730 | – 280 |
Weight (Aprx ± 10%) Kg per cubic meter | Dumped Stacked | 713 – | 650 – | 655 804 | – 774 | – 694 | – 617 |
| % Free space (Aprx) | Dumped Stacked | 67 – | 71 – | 72 63 | – 68 | – 76 | – 62 |
| Contact surface M2/M3 (Aprx ) | Dumped Stacked | 232 – | 165 – | 112 138 | – 89 | – 64 | – 48 |
| Relative efficiency M2/M3 of free space | Dumped Stacked | 346 – | 232 – | 156 219 | – 131 | – 84 | – 77 |
| Relative scrubbing capacity M2/M3 Free space | Dumped Stacked | 155 – | 117 – | 81 87 | – 61 | – 49 | – 30 |
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We, the SKJ Overseas, founded in 2019, are one of the leading manufacturers of high-tech ceramic materials and tower packings.
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Why Choose Our Ceramic Ring Partitions?
- Superior Quality: Our ceramic ring partitions are manufactured to meet the highest industry standards, ensuring reliability and consistent performance. We are committed to delivering products that exceed expectations.
- Customization Options: We offer a range of customization options to tailor our ceramic ring partitions to your specific needs. Whether you need unique sizes, shapes, or material compositions, we can provide solutions that fit your requirements.
- Competitive Pricing: We provide high-quality ceramic ring partitions at competitive prices, offering the best value for your investment. Our focus on cost-effectiveness ensures you get premium performance without exceeding your budget.
- Expert Support: Our experienced team is here to assist with all aspects of your project. From product selection and technical advice to installation support, we provide comprehensive assistance to ensure successful outcomes.
Main Properties of Ceramic Ring Partitions
Include a new section highlighting the key material and performance properties:
- High Porosity: Ensures efficient gas and liquid distribution.
- Thermal Shock Resistance: Capable of withstanding rapid temperature fluctuations.
- Wear Resistance: Durable against physical and chemical wear.
- Optimized Geometry: Advanced design to maximize fluid dynamics efficiency.
Eco-Friendly Material: Non-toxic and reusable, making it an environmentally sustainable option.
Benefits of Ceramic Ring Partitions
Create a focused section to summarize their advantages:
Energy Efficiency
Low-pressure drop reduces energy consumption in processes.
Cost-Effectiveness
Long service life minimizes replacement and maintenance costs.
Improved Process Outcomes
Enhanced separation, absorption, or reaction performance due to optimized mass transfer.
Versatile Applications
Suitable for use in diverse industries such as petrochemical, environmental, and food processing.
Enhanced Safety
Non-flammable and chemically inert properties reduce risks in harsh conditions.
Customer Testimonials
Frequently Asked Questions (FAQs)
What are ceramic ring partitions used for?
Ceramic ring partitions are used in various industrial applications such as distillation columns, absorption towers, stripping towers, scrubbers, and chemical reactors. They enhance mass transfer efficiency by increasing the surface area for gas-liquid interaction.
What sizes of ceramic ring partitions are available?
We offer a variety of sizes and configurations to meet different application needs. Our team can help you choose the appropriate size and design based on your specific requirements.
How do ceramic ring partitions improve mass transfer efficiency?
The high surface area and partitioned design of ceramic ring partitions optimize contact between liquid and gas phases, leading to improved mass transfer rates and enhanced process efficiency.
Are your ceramic ring partitions customizable?
Yes, we offer customization options to meet your unique needs. Whether you require specific sizes, shapes, or material compositions, we can tailor our products to fit your application.
What industries commonly use ceramic ring partitions?
Ceramic ring partitions are commonly used in chemical processing, environmental engineering, petrochemical, and water treatment industries. They play a crucial role in enhancing efficiency in distillation, absorption, and other mass transfer processes.