Ceramic Saddles
High-Performance Ceramic Saddles for Efficient Mass Transfer
Superior Quality Ceramic Saddles for Various Industrial Applications
Introduction to Ceramic Saddles
Ceramic saddles are a critical component in many industrial processes, offering excellent performance in mass transfer applications. At Skj Overseas Free Zone Co., our ceramic saddles are engineered to provide maximum efficiency and durability, ensuring optimal performance in your operations.
Ceramic saddles are widely used in packed towers for distillation, absorption, and stripping operations. Their unique shape enhances liquid-gas contact, improving the efficiency of mass transfer processes. These saddles are suitable for applications that demand high chemical resistance, thermal stability, and mechanical strength.
Size MM (Nominal) | 12 mm | 19 mm | 25 mm | 38 mm | 50mm |
A | on request | 26 ± 2.6 | 34 ± 3 | 51 ± 3 | 68 ± 4 |
B | on request | 18 ± 1.8 | 24 ± 2 | 35 ± 2 | 47 ± 2.8 |
C | on request | 13 ± 1.3 | 17 ± 2 | 25.5 ± 2 | 34 ± 3 |
D | on request | 10.5 ± 1 | 14 ± 1 | 22 ± 1 | 30 ± 1.8 |
E | on request | 2.5 ± 0.25 | 3.5 ± 0.5 | 4.5 ± 0.5 | 6 ± 1 |
| Quantity (Aprx ±10%) Nos. per cubic meter | on request | 162500 | 70000 | 21000 | 9300 |
| Weight(Aprx±10%) Kg per cubic meter | on request | 593 | 586 | 594 | 560 |
| % Free space (Aprx) | on request | 71 | 77 | 80 | 79 |
| Contact surface M2/M3 (Aprx) | on request | 239 | 199 | 139 | 108 |
| Relative efiiciency M2/M3 free space | on request | 337 | 258 | 174 | 137 |
| Relative scrubbing capacity M2/M3X Free space | on request | 170 | 153 | 111 | 85 |
| Packing Factor | 110 | 98 | 52 | 40 |
Understanding Ceramic Saddles
Structure and Function
Structure
Ceramic saddles are saddle-shaped structures made from high-quality ceramic materials. They are designed to optimize liquid-gas interactions in packed towers and other mass transfer systems.
Function
These saddles enhance surface area, enabling better contact between liquids and gases, which is crucial for efficient separation, purification, and reaction processes in industries such as petrochemical, chemical processing, and water treatment. Their structure also ensures durability, resistance to harsh chemicals, and high thermal stability.
Product Features
High Chemical Resistance: Our ceramic saddles are highly resistant to corrosive chemicals, making them ideal for use in harsh industrial environments. They withstand exposure to acids, alkalis, and other corrosive substances, ensuring longevity and reliability.
Thermal Stability: Designed to withstand high temperatures, our ceramic saddles maintain their structural integrity and performance under extreme conditions. This makes them suitable for processes involving high-temperature reactions and operations.
Low Pressure Drop: The unique shape and design of our ceramic saddles ensure a low pressure drop, enhancing the overall efficiency of the mass transfer process. This feature is crucial for maintaining optimal operational efficiency and reducing energy consumption.
Excellent Mechanical Strength: Our ceramic saddles are made from high-quality materials that offer superior mechanical strength, ensuring long-lasting performance and reliability. This strength allows them to withstand mechanical stresses and physical wear and tear during operations.
Enhanced Surface Area: The design of our ceramic saddles maximizes surface area for effective liquid-gas interaction, leading to improved mass transfer rates. This is particularly beneficial for applications requiring efficient separation and purification.
Applications
Our ceramic saddles are suitable for a wide range of industrial applications, including:
- Petrochemical Industry: Efficient separation and purification processes in packed towers and reactors. Our ceramic saddles improve the efficiency of catalytic cracking, refining, and other petrochemical processes.
- Chemical Processing: Reliable performance in reactors and scrubbers, ensuring efficient mass transfer and reaction rates. They are ideal for processes involving chemical synthesis, gas absorption, and stripping.
- Water Treatment: Effective mass transfer in water and wastewater treatment systems, enhancing the removal of contaminants and improving water quality. Our ceramic saddles are used in biological treatment systems, aeration tanks, and filtration units.
- Pharmaceutical Industry: High purity and efficient mass transfer in drug manufacturing processes, ensuring the quality and consistency of pharmaceutical products. They are used in reactors, distillation columns, and absorption units in pharmaceutical manufacturing.
- Environmental Engineering: Utilized in pollution control equipment, such as scrubbers and air purification systems, for efficient removal of pollutants and contaminants from industrial emissions.
Technical Specifications
- Material: High-quality ceramic
- Size Range: Various sizes available to meet different application needs
- Shape: Saddle-shaped for optimal performance
- Temperature Resistance: Up to 1200°C
- Chemical Resistance: Resistant to most acids and alkalis
- Surface Area: Enhanced surface area for improved mass transfer efficiency
- Mechanical Strength: Superior mechanical strength for long-lasting performance
Successfully Delivered Products to Our Client's Contact Us
We, the SKJ Group, founded in 2019, are one of the leading manufacturers of high-tech ceramic materials and tower packings.
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Why Choose Our Ceramic Saddles?
- Superior Quality: Manufactured to the highest standards to ensure reliability and performance. Our commitment to quality ensures that our products meet and exceed industry standards.
- Customization Options: We offer customization to meet your specific requirements. Whether you need specific sizes, shapes, or material compositions, we can tailor our products to suit your needs.
- Competitive Pricing: High-quality products at competitive prices. We strive to provide the best value for your investment, ensuring cost-effective solutions without compromising on quality.
- Expert Support: Our experienced team is available to provide technical support and assistance. From product selection to installation guidance, we offer comprehensive support to ensure the success of your projects.
Benefits of Ceramic Saddles :
Enhanced Mass Transfer Efficiency
Ceramic saddles improve the efficiency of liquid-gas contact, optimizing mass transfer in various industrial processes.
High Chemical Resistance
They offer excellent resistance to corrosive substances like acids and alkalis, ensuring longevity and reliability in harsh environments.
Thermal Stability
Designed to withstand extreme temperatures up to 1200°C, providing stability in high-temperature processes.
Low Pressure Drop
Their unique shape minimizes pressure drop, enhancing overall process efficiency and reducing energy consumption.
Superior Mechanical Strength
The robust construction allows ceramic saddles to withstand mechanical stresses and physical wear and tear during operations.
Customizable Options
Offering flexibility in size, shape, and material composition to meet specific application needs.
Customer Testimonials
Faq's
What are ceramic saddles used for?
Ceramic saddles are used in packed towers for distillation, absorption, and stripping operations. They enhance liquid-gas contact, improving the efficiency of mass transfer processes in various industrial applications.
What sizes of ceramic saddles are available?
We offer a range of sizes to meet different application needs. Our team can help you select the appropriate size based on your specific requirements.
How do ceramic saddles improve mass transfer efficiency?
The unique shape and design of ceramic saddles maximize surface area and ensure low pressure drop, enhancing liquid-gas interaction and improving mass transfer rates.
Are your ceramic saddles customizable?
Yes, we offer customization options to meet your specific needs. Whether you require specific sizes, shapes, or material compositions, we can tailor our products to suit your requirements.
What industries commonly use ceramic saddles?
Ceramic saddles are commonly used in the petrochemical, chemical processing, water treatment, pharmaceutical, and environmental engineering industries. They are essential for efficient separation, purification, and mass transfer processes in these sectors.