Ceramic Rings
Premium Ceramic Rings for Enhanced Mass Transfer and Filtration
High-Quality Ceramic Rings Designed for Optimal Performance in Various Industrial Applications
Introduction to Ceramic Rings
Ceramic rings are integral components in many industrial applications, offering exceptional performance in mass transfer, filtration, and catalytic processes. At Skj Overseas Free Zone Co., we provide ceramic rings engineered for durability, efficiency, and reliability. Our ceramic rings are designed to enhance process efficiency, reduce operational costs, and ensure consistent performance in demanding environments.
Understanding Structure and Function : Ceramic Rings
Structure of Ceramic Rings : Ceramic rings are precision-engineered components typically designed in cylindrical or tubular shapes with high porosity. Their structure is characterized by a large surface area, enabling optimal mass transfer and interaction with fluids. Made from high-quality ceramic materials, they exhibit fine microstructures that ensure durability and efficient performance in industrial applications.
Function of Ceramic Rings: The functional properties of ceramic rings stem from their structure:
Mass Transfer Enhancement
Their high surface area promotes efficient interaction between gas and liquid phases, critical in processes like distillation and absorption.
Thermal Stability
Ceramic rings maintain structural integrity under extreme temperatures, up to 1400°C, making them suitable for high-temperature applications.
Chemical Resistance
Their resistance to corrosive substances ensures longevity in environments involving acids, alkalis, or other harsh chemicals.
Mechanical Strength
The robust structure supports high durability, allowing them to endure demanding industrial conditions.
Pressure Optimization
The low-pressure drop design improves energy efficiency by minimizing resistance in fluid flow systems
These properties make ceramic rings versatile and essential components in processes like distillation, catalytic reactions, heat exchange, and filtration, where efficiency, durability, and cost-effectiveness are paramount.
Product Features
High Surface Area: Our ceramic rings are designed with a high surface area to improve contact between liquids and gases, which enhances mass transfer efficiency in distillation, absorption, and filtration processes.
Thermal Stability: Engineered to withstand high temperatures, our ceramic rings maintain their structural integrity and effectiveness even in extreme thermal conditions, making them ideal for high-temperature applications.
Chemical Resistance: Made from premium ceramic materials, our rings exhibit excellent resistance to a wide range of chemicals, including acids and alkalis, ensuring long-lasting performance in corrosive environments.
Low Pressure Drop: The unique design of our ceramic rings ensures minimal pressure drop across the system, which optimizes energy consumption and enhances overall process efficiency.
Durability: Constructed from high-quality ceramic materials, our rings offer superior mechanical strength and durability, ensuring long-term reliability and performance.
Applications
Our ceramic rings are versatile and suitable for various industrial applications, including:
- Distillation Columns: Enhance the separation process in distillation columns by providing efficient mass transfer between the liquid and vapor phases.
- Absorption Towers: Improve the efficiency of gas absorption processes by increasing the surface area for gas-liquid interaction.
- Filtration Systems: Utilize in filtration systems to improve the removal of particulates from gases and liquids, ensuring cleaner output.
- Catalytic Reactors: Serve as catalyst supports in chemical reactors, improving reaction efficiency and process performance.
- Heat Exchangers: Optimize heat transfer processes by increasing the surface area for thermal exchange, improving overall energy efficiency.
Technical Specifications
- Material: High-quality ceramic
- Size Range: Various sizes available to meet different application needs
- Shape: Ring-shaped with optimized structure for performance
- Temperature Resistance: Up to 1400°C
- Chemical Resistance: Resistant to most acids, alkalis, and corrosive substances
- Mechanical Strength: Robust construction for long-lasting performance
| Size(Nominal) | – | 15 x 15 x 3 | 19 x 19 x 3 | 25 x 25 x 4 | 35 x 35 x 4 | 50 x 50 x 6 | 75 x 75 x 8 |
Diameter D mm | – | 15 ± 1 | 19 ± 1 | 25 ± 2 | 35 ± 2 | 50 ± 3 | 75 ± 3 |
Height H mm | – | 15 ± 1 | 19 ± 1 | 25 ± 2 | 35 ± 2 | 50 ± 3 | 75 ± 3 |
Thickness T mm | – | 3 ± 1 | 3 ± 1 | 4 ± 1 | 4 ± 1 | 6 ± 2/td> | 6 ± 2 |
Quantity(Aprx ±10%) Nos. per cubic meter | Dumped Stacked | 190000 – | 112000 – | 44000 – | 16250 – | 5700 7000 | – 2200 |
Weight (Aprx ± 10%) Kg per cubic meter | Dumped Stacked | 825 – | 840 – | 650 – | 600 – | 570 700 | – 560 |
| %Free space (Aprx) | Dumped Stacked | 62 – | 68 – | 72 – | 74 – | 76 74 | – 72 |
| Contact surface M2/M3 (Aprx ) | Dumped Stacked | 293 – | 257 – | 193 – | 133 – | 92 113 | – 79 |
| Relative efficiency M2/M3 of free space | Dumped Stacked | 473 – | 378 – | 268 – | 180 – | 121 153 | 110 – |
| Relative scrubbing capacity M2/M3X Free space | Dumped Stacked | 181 – | 175 – | 191 – | 98 – | 70 84 | – 57 |
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We, the SKJ overseas, founded in 2019, are one of the leading manufacturers of high-tech ceramic materials and tower packings.
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Why Choose Our Ceramic Rings?
- Superior Quality: Our ceramic rings are manufactured to the highest industry standards, ensuring exceptional reliability and performance. We are dedicated to providing products that meet and exceed customer expectations.
- Customization Options: We offer customization to fit your specific needs. Whether you require unique sizes, shapes, or material compositions, we can tailor our ceramic rings to your exact specifications.
- Competitive Pricing: We provide high-quality ceramic rings at competitive prices, offering excellent value for your investment. Our focus is on delivering top-tier products while maintaining cost-effectiveness.
- Expert Support: Our experienced team is available to provide technical support and assistance throughout your project. From product selection to installation guidance, we ensure that you receive comprehensive support for optimal results.
Main Properties of Ceramic Rings
- High Surface Area: Enhances mass transfer efficiency in distillation, absorption, and filtration processes.
- Thermal Stability: Withstands extreme temperatures up to 1400°C, maintaining structural integrity.
- Chemical Resistance: Excellent resistance to corrosive substances like acids, alkalis, and other chemicals.
- Mechanical Strength: Provides superior durability and long-lasting performance in demanding environments.
- Low Pressure Drop: Optimizes energy efficiency by minimizing pressure loss in the system.
Benefits of Ceramic Rings
Increased Efficiency
Improves process efficiency by optimizing mass transfer, heat exchange, and filtration.
Durability
Offers long-term reliability due to high-quality ceramic materials and robust construction.
Cost-Effective
Reduces operational costs through minimal energy consumption and maintenance needs.
Versatility
Suitable for a wide range of industrial applications, including distillation, catalytic processes, and filtration
Customer Testimonials
Frequently Asked Questions (FAQs)
1. What are ceramic rings used for?
Ceramic rings are used in various applications, including distillation columns, absorption towers, filtration systems, catalytic reactors, and heat exchangers. They enhance mass transfer, filtration, and catalytic processes by increasing surface area and efficiency.
2. What sizes of ceramic rings are available?
We offer a range of sizes to suit different applications. Our team can help you select the appropriate size and design based on your specific needs.
3. How do ceramic rings improve process efficiency?
The high surface area and optimized design of ceramic rings enhance contact between liquids and gases, leading to improved mass transfer, filtration, and catalytic performance.
4. Are your ceramic rings customizable?
Yes, we offer customization options to meet your unique requirements. Whether you need specific sizes, shapes, or material compositions, we can tailor our ceramic rings to fit your application.
5. What industries commonly use ceramic rings?
Ceramic rings are commonly used in chemical processing, environmental engineering, petrochemical, and water treatment industries. They are essential for enhancing efficiency in distillation, absorption, filtration, and catalytic processes in these sectors.